Conveyor Belt Monitoring System

Pipe Conveyors are used in heavy/mining industries. If conveyor belt stops due to any problem, it stops the whole productions cycle resulting in losses. Currently, monitoring is done by human operators which is error-prone.

Pipe Conveyor Health Monitoring Solution uses Laser Scanning Technology to collect real-time data of running Pipe Conveyors. Using this real time data, it detects following things:

  • Detection of belt sway
  • Detection of belt overlap position.
  • Detection of cut/tear/rupture in conveyor belts
  • Mechanical splicing

Health Check algorithm runs on System and generates alerts in case of any deviation from tolerance level. Operator can visualize these values on Computer Monitor. System can be configured to take action such as stop the conveyor belt.

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Features

  • Collects real-time vibration, movement and sway of the pipe conveyors. Health Check algorithm analyses Real time data and raise Alarm in case of any issue.
  • Scalable Architecture and Design.
  • Application can take data from multiple Laser Scanners installed all over site.
  • Operator can monitor data from all pipe conveyors from a single dashboard
  • Analysis of Real Time Streaming Data.
  • Easy to understand dashboard for operators
  • Daily reports to Management
  • Data for Predictive Maintenance

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